quality  control  instruments

Why should you CHOOSE sixt7 gmbh quality control instruments ?

1
For high-quality containers
2
For lighter containers
3
To overcome production process variations
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To overcome scrap issues / waste of material
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To improve line efficiency and reduce overall production costs
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For an Eco-friendly production

Six-T7 gmbh QUALITY CONTROL

Six-T7 GmbH is providing the Packaging Industry all around the world with customized solutions for any small, medium or larger quality control laboratory.

With a broad line of products and services, with a full industrial expertise, Six-T7 GmbH becomes your best partner in terms of quality control.

dimensional and wall thickness measurements

PRODUCTS

Accurate Magnetic Thickness Gauge

Height Gauge

Circometer and Caliper

Base Clearance Gauge

Glass Bottle Lightening System

Preform Cutter

Preform & Bottle Measuring System

Perpendiculary Gauges

Thickness Gauges

Fill Hight Gauges, Fill Hight Syringe

Automated Preform & Bottle Dimension Tester

Gauge Data Transportation Box

PBMS-XRay Preform& Bottle Measuring System X-RAY

Description

Computed tomography system with an internal volume of 591 mm (W) x 685 mm (H) x 445 mm (D), with automatic door, equipped with a sealed X-ray generator (maintenance free), 130 kV, 5µm minimum focal spot size and max power 39 W, a flat panel detector with “real time” acquisition, high precision mechanical rotationstage & 3 motorized axis, acquisition& reconstruction computer and proprietary software to control the equipment and to reconstruct data.

Consists of following configuration

Lead protected cabinet with a large inside volume of: 445mm (W) x 591 mm (Z) x 685 mm (H)Motorized secure access door (automatic interlock) with large leaded glass windows
PC control unit, Windows X-Act software license to drive the equipment. Plugins including CT acquisition, live videos recording, dimensional measurements in 2D radio mode, learning macro mode, automation.

Unlimited X-Act viewer licenses that may be redistributed or installed on an unlimited number of PCs in order toview radiographic images and reconstructed tomographic volumes. Specific workstation with required specs for tomographic reconstruction on GPU hardware parallelization cards (Windows 64 bits, 64 GB RAM, high performance Graphic Card, Powerful processor Intel Xeon W-2125, x2 SSD (Raid 1) x2 hard drives of 6 TB mirrored (Raid 1). This workstation will serve besides reconstruction as post-processing unit using e.g. VGStudioMax, Avizo...

Dongle license for AT2E X-Act software CT reconstruction module.

CE marking, compliant to NF C74-100 &17-DC-0591 radiation safety standards

12 months’ warranty. Warranty includes AT2Esoftware maintenance and remote support.

Technical Specifications

01
Global
Electrical Power: 230 V, 50 Hz, 3 kW
Room temperature for metrology use: active temperature control: +15 °C to +25 °C
Hygrometry: less than 80 % relative humidity non-condensing
Maximum resolution: around 5 µm / voxel with a9 mm diameter sample placed at 11mm from the output window (compatible with a temperature cell), 10 µm / voxel for an 18 mm diameter sample.
True resolution: ability to visualize separately pair of lines on a reconstructed tomographic slice: 5 µm
Maximum scanned volume: diameter180 mm - height 380 mm
Cabinet
Outer cabinet dimensions : 1325 mm (W) x 890 mm (D) x 1865 mm (H)
Inner cabinet dimensions : 710 mm (W) x 604 mm (D) x 835 mm (H).
Maximum height between rotation stage and cabinet ceiling: 685 mm (may vary depending on imager)
Maximum distance generator/detector: approx. 590 mm
Focal spot to imager distance: 620 mm
Self-protected cabinet with outside leak <0.5 µSv/h
Automatic door + interlock
One through port access for user
Motorized sliding doors with large leaded windows to see inside unit.

Weight of the equipment: 1020 kg
Mechanics
3 precision granite linear motorized axis are used in this system and one precision rotation stage
  • vertical shift: 275 mm
  • lateral shift: 195 mm
  • magnification: 480 mm

Motorized axes:
The mechanical system includes 3 precision granite motorized axes + 1 precision rotation stage:
Adjustment of the magnification by moving therotation stage closer or further from the imager or generator
Axis 1: lateral axis for the sample stage (190mm).
Axis 2: vertical axis for the sample stage (270mm).
Axis 3: zoom axis mounted on granite-base (approx. 466 mm).
Maximum load on the rotation stage: 5 kg.
X-RayGenerator 130 kV
Sealed micro-focus X-Ray generator with maximum voltage: 40 to 130 kV, 300 µA, maximum power: 39W and minimum focal spot size: 5 microns.
Type
Sealed tube
High Voltage
40-130 kV
Tube Current
10-300 µA
Maximum target Power
39 W
Nominal focal spot size
5µm minimum
Focalobject distance
13mm
Free maintenance tube
Flat panel
High resolution digital “real-time” flatpanel (25 x 32 cm active area, 2048 x 2560 pixels, size:124 µm).
Type
Flatpanel
PixelMatrix
2048Pixels x 2560 Pixels
Pixel size: 124 µm
Size
25cm x 32 cm
Scintillator
CsI
Digitaloutput
16bits
Energyrange
40-230kVp
Computers

Acquisition computer
HP Z4 G4 8 GB RAM, 2 x 256 GB SSD (Raid1)
Flat panel wide screen 27 inches, keyboard and mouse, DVD, USB3 ports, Windows 10 64 bits.

Reconstructioncomputer (or equivalent)
HP Z4 G4 64 GB RAM, Intel Xeon W-2125 processor, Powerful graphic card Nvidia GF RTX 2080 (GPU), 2 x 256 GBSSD (Raid 1) & 2 x 6 TB Hard drive (Raid1), Network card 1 Gb.
Flat panel wide screen 27 inches, keyboard and mouse, USB3 ports, Windows 10 64 bits.
Software

RXSolutions software X-Act
Acquisition and CT system control. User has full control on hardware from AT2E X-Act.

X-ray tubes: Adjustable settings: voltage, current, focal mode (ifany). Automatic X-ray spot size adjustment according to the voxel size

Imagers: Available settings (depending on imager): binning and gainmodes, ROI, frame rate, black and gain calibration (includingmulti-gain)

Axes: list of axes with individual control possible. Movement via GUIor handwheel. Absolute or relative position, speed control, homing

Overlay: overlay tools to draw geometric primitives, measure 3Ddistances and angles, load and display STL file

Image processing: image to image mathematic operation, 3D volum evisualization, STL extraction based on grey level threshold, MTF measurements
Execution of Automated sequences via macro / scripting

Load acquisition and reconstruction profiles for sample series

Automatic calibration procedure of the geometry of the system


CT acquisition
The CT acquisition plugin allows tomographic acquisition with the following options:

Standard single rotation, Horizontal stitching (“shift”),Vertical stitching (“stack”), Helical, Continuous rotation (local tomography, fast acquisitions)

Reference acquisition for X-ray/sample movement compensation

Multiple turns (acquisition split in several rotations for fast preview), Limited angle rotation, Laminography (no rotation: planar3D acquisition)

Anti-ring shift

Automatic black and gain calibration Stabilization sleep time

Automatic registration of the acquisition settings

Automation: one-click acquisition and reconstruction start for series of samples

Real-time 2D video radiographies

Guided acquisition mode for beginners and advanced user interface


In-situ and customization:
Ready to use serial port communication plugin in X-Act software to control user hardware
“SDK” like package to implement your own plugins (custom demand)
Java-like scripting language for scripts and console

CTreconstruction

The reconstruction solution provided is a licensed plugin of X-Actsoftware called UniCT. It is a GPU accelerated CT reconstruction module mainly based on filtered back-projection algorithm. A complete set of tools is available to reconstruct acquisitions performed on PBMS XRAY system including:
Preview reconstruction of a running acquisition
Any direction slice preview
Full geometry correction, including automatic correction of therotation center
Focal spot drift, rings, bad pixel, beam hardening, phase contrast, metal artefacts real time correction (slice preview)
Easy and intuitive 3D optimization of the reconstructed volume: size, orientation and position of the bounding box. Possible import of previous acquisition settings to allow direct co-registration of theslices (valid if the sample was not removed from the stage or was placed at the same position)
Import menu to reconstruct data from 3rd party CT systems (including parallel beam projections like synchrotron acquisition)
TIF 16-bits image formats to allow user specific image processing before and/or after reconstruction.
Automation: enqueue preset projects and run batch reconstructions.

Licensefree X-Act main features

X-Act software can be used without any licenses and shared between several users.
Load and display images or series of images in stack or in 3D.
Change contrasts, colors, apply filters (contrast enhancement, denoising, visual effects…)
Mathematical operations on images or image stack (subtract, mean, add…)
Merging or superimposition of images
Image analysis tools: MTF measurement plot, grey scale profile
Extract and export point clouds (STL)
2D and 3D measurements
Drawing tools using overlays
High quality video recording starting from image stack
Conversion and compression of images (from 16-bits Tiff format to compressed format 8-bit Tiff, jpg, png)
Accessorycase

An accessory case is provided with the machine containing:
  • 1 sample holder with carbon stick (2 mm diameter – 100 mm length) (1)
  • 1 sample holder with carbon stick (6 mm diameter – 100 mm length) (2)
  • 1 calibration tool for the geometric calibration of the machine (3)
  • 1 small diameter chuck (4)
  • 1 large diameter chuck (5)
  • 1 manual sample centering stage (precision in millimeter) (6) with mounting screw (7)
  • 2 bells for sample holder (8) with mounting screws (9)
  • 3 physical filters for X-ray tube (Aluminium (10), Copper (11), Stainless steel (not depicted on this picture)
  • 1 clamp for flat samples (not depicted on this picture)
  • 1 Hot melt glue gun (not depicted on this picture)
  • Double adhesive tape (not depicted on this picture)
  • 1 screwdriver (not depicted on this picture)
  • 1 Allen key (not depicted on this picture)

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